Making a Parachute Cord Hatband
By John D. McCann
I have received dozens of emails and calls in regard to making the braided band on my hat. Therefore, I thought I might do a short tutorial in regard to making a five plait braided hatband from parachute cord.
I usually start with five lengths of parachute cord, about three times as long as the circumference of the portion of the hat that fits around your head. Tie the five strands together at one end.
Then lay the five strands out so that they are side by side (the center one always seems to want to be under the others), but you can start further from the knot to get started. You start with the left outside strand and place it over the second strand from the left and under the third strand from the left (the center strand). The original outside left strand now becomes the center strand. You now take the outside right strand and place it over the second strand in from the right and under the third (center) strand (you will recall the the center strand is the former outside strand from the left.
At this point you can start working the braid up towards the knot. It sometimes takes a few braids before it starts to lay right at the knots, but it is a work in progress. Always remember that the next outside strand always becomes the third center strand. Being careful to keep the strands separate, continue with the second braid from the left side, then the second braid from the right side.
You can now see the braid starting to come together. You should remain careful at these first stages until the braid becomes apparent. Keep working the braid, left side, then right side, always keeping the former outside strand as the new center strand.
Eventually, the braid will start looking like a braid and you will have the making of a hat band. Again, continue carefully until the braid is long enough to fit around the outside of your hat.
Once you have reached the length you need, I usually cut both ends of the braid with a butane hot knife in order to get nice straight edges.
I normally join the ends together by placing a few sewn stitches through the ends of the braid. However, before I join them, I place a piece of 1″ nylon tubing over the braid. It can be any length you want, but about 1-1/2″ appears to be about right. Remember to slide this tubing over the braid before you sew the ends together.
After you sew the two ends together, you slide this piece of nylon tubing over the joint to hide the joint. You can place a few extra stitches through the back of the tubing through the braid so it does not slide of the joint.
Well that's what it looks like when finished. I normally sew the hat band to the hat at four evenly spaced places, using only a couple of stitches. Of course, seal the area where you placed the stitches. I also use the nylon tubing that covers the joint to store several fish hooks on the backside, against the hat. I carry about a hundred feet of braided fishing line wound to the size of the inside hatband, and place under the inside. As some have seen, I also have a small pouch inside the hat for a mini fire starter and striker. You hat could be your first line of defense in a survival situation.
Anyway, I hope this helps those who have been wanting to make a five plait braided hat band from parachute cord. It's really not as hard as it looks!
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